Product Description:
One of the main features of the Vial Filling Line is that it has a
partial bunging system. If the product is to be freeze-dried, it
needs to be collected in trays after partial bunging. This feature
ensures that your products are securely stored and preserved for
future use.
Another feature of the Vial Filling Machine is its security system.
The main body of the filling and capping machine is equipped with a
304 stainless steel frame and tempered glass. Additionally, it has
an alarm information system, door open shutdown, and emergency stop
device, making it a highly secure and safe machine to use.
The Vial Filling Line also comes with a thermal transfer printer,
Zebra, ZE500-4-3 300dpi. This printer ensures that your products
are labeled accurately and professionally, making them stand out in
the market.
The Vial Filling Machine is also equipped with an online detect
system. This feature helps in detecting and rejecting bottles with
no bungs, ensuring that your products are filled and sealed
correctly. Furthermore, the filling nozzle lifting feature of the
Vial Filling Line is controlled by a cam mechanism. This ensures
that the lifting of the filling nozzle is controlled, preventing
liquid splashing and minimizing wastage.
In conclusion, if you are looking for a reliable and efficient vial
bottling equipment, the Vial Filling Line is the ideal choice. With
its advanced features such as partial bunging, security system,
thermal transfer printer, online detect system, and filling nozzle
lifting feature, this vial bottling equipment ensures that your
products are filled, sealed, and labeled accurately and
professionally.
Features:
- Product Name: Vial Filling Line
- Filling nozzle lifting: The Cam Mechanism Controls The Lifting Of
The Filling Nozzle To Prevent Liquid Splashing
- Filling method: Positioning Filling; In Order To Meet The
Production Capacity, The 10ml Specification Product Is Filled
Twice, 5ml Each Time, Each Time Is Filled By An Independent
Peristaltic Pump
- Partial bunging : If The Product Is To Be Freeze-dried, It Needs To
Be Collected In Trays After Partial Bunging
- Labeling machine: Vertical Round Vial Labeling Machine, Equipped
With A 600mm Buffer Turntable, Which Can Change The Label Roll
Without Stopping The Upstream Equipment
- PLC: Schneider Or Siemens
This Vial Filling Line product is part of a complete Vial Packaging
Line. It includes the Vial Filling Production Line and also a Vial
Capping Machine.
Technical Parameters:
| Metering Method | Four-channel Longer DPOFLEXTM PFS Precision Peristaltic Pump |
| Filling Range | 30µl~10ml |
| Filling Accuracy | ±0.5% |
| Independent Channel Adjustment | Yes |
| Display | 7-inch High-definition LCD Screen |
| Compliance | 21 CFR Part 11 and EU Annex 11 Standards |
| HMI | Schneider or Siemens |
| Laminar Flow Hood | Equipped with two sets of laminar flow hoods, covering the filling
and stoppering area. Optional function for a set of laminar flow
hoods to cover the partial bunging collection station for sterile
products. |
| Vial Volume | 5ml and 10ml glass vials (filling from 0.5ml to 10ml) |
| Filling Nozzle Lifting | The cam mechanism controls the lifting of the filling nozzle to
prevent liquid splashing |
| PLC | Schneider or Siemens |
| Online Detection | Leaked filling, detection and rejection of bottles with no bungs |
| Main Motor | ABB |
| Capping Torque | Pre-set the capping torque on the touch screen (HMI). Servo motor
automatically tightens the cap when the torque is not reached.
Servo motor automatically stops capping when the torque is reached
or exceeded. |
| Filling Method | Positioning filling. For 10ml specification product, it is filled
twice, 5ml each time, each time is filled by an independent
peristaltic pump. |
Applications:
The minimum order quantity for the PERWIN PW-HWGX220 Vial Filling
Line Assembly is 1, and the price is negotiable. The product is
packed in export standard wooden cases and has a delivery time of
60 working days. Payment terms are TT, and the supply ability is
10pcs/month.
The PERWIN PW-HWGX220 Vial Filling Line Assembly is equipped with a
partial bunging function, which allows the product to be collected
in trays after partial bunging if it needs to be freeze-dried. The
compressed air requirement for the product is 0.4～0.7Mpa, and it is
equipped with two sets of laminar flow hoods covering the filling
and stoppering area. If the product is a sterile product, a set of
laminar flow hoods (optional function) can be added to cover the
partial bunging collection station.
The PERWIN PW-HWGX220 Vial Filling Line Assembly is controlled by
Schneider or Siemens PLC, which makes it easy to operate and
maintain. The capping torque is pre-set on the touch screen (HMI),
and if the torque is not reached, the servo motor will
automatically tighten the cap. When the torque is reached or
exceeded, the servo motor will automatically stop capping.
Overall, the PERWIN PW-HWGX220 Vial Filling Line Assembly is a
reliable and efficient choice for pharmaceutical and biotech
companies looking for a high-quality Vial Bottling Equipment. Its
flexible design and easy-to-use controls make it a versatile option
for various vial filling and stoppering needs.
Support and Services:
Our Vial Filling Line product comes with a comprehensive technical
support and services package to ensure smooth operation and maximum
uptime:
- Installation and commissioning
- Operator training
- Preventive maintenance services
- Emergency repair services
- Spare parts and consumables
- Process optimization and validation services
- Upgrades and retrofits
Our team of experienced technicians and engineers are available to
provide support and assistance throughout the entire lifecycle of
the product.
